Ball Chain
Xinhai ball advanced welding technology improved the traditional technical defects
Ball is a large-scale mineral processing equipment. Building on its composition have hundreds of kinds. The key technology is the basic raw material of steel processing and welding. The convergence of a direct impact on the stability ball into production in the future whether the successful test run and complete a variety of mechanical and electrical performance. After the formal entry into the production in the mill, the need to provide the stiffness and the quality of the mill riveting life has a great influence. The original welding technology has many shortcomings, in the welding process needs oxygen to participate, but more to the traditional welding electrode mainly manual welding. This welding requirements in the mill where high accuracy is very easy to accomplish, but the welding process are not careful in the calculation of scientific labor to implement, so if welded properly, the future configuration reducer, gear convergence and foundation construction and axial aligned, etc. implications.
So, the traditional ball mill welding defects what does exist, these shortcomings in future production of the inconvenience it will bring what? The following Fortune mechanical engineers will explain to you one by one.
First, the traditional manual welding speed is too slow, labor intensive, but can not reach the precision and quality requirements of modern machinery and equipment. The face of the current trend of large scale ball mill, which requires the workers to spend a great physical and energy to carry out operations. However, prolonged production cycle is inevitable. So, in such circumstances, is bound to affect the progress of the production and sales.
Second, the traditional mill welding technology to use more oxygen as a flux, but after the ball in the material are often filled with a lot of fat will produce the complicated physical and chemical environment, so ordinary flux in a complex environment, long-term testing and demonstration by experts drawn The result is not effective corrosion resistance, then the amount of margin needed for careful calculation. Otherwise, the operation under extreme conditions can easily lead to serious failures or impact mills in normal working condition.
Again, need more than traditional welding, in cooperation Ball welding process, because of working hours and the need to work, there will be a lot of phenomena to stay head and with his head. These will be serious welding quality. If the ball mill operation at full load condition for some time, it is likely to stay in the head and even the head office to crack and void. Outer circumference of the eccentric, the axial stability ball will affect the final outcome is likely to cause serious trouble.
More than the traditional ball mill for welding defects, Fortune introduced advanced European machinery under the welding process, and organization of training a group of experienced skilled welders. Passing rate of the process according to the welding seam population statistics, up to 99%. The advantage is a continuous wire, no gas protection welder easy to operate and so on. First, its shortcomings can not be the root weld, need to adopt other methods of root pass welding. Operation is not easy to cover up the holes.
In addition, the advanced technology must be equipped with advanced equipment, for, Fortune ball welding machine imported from the protection group semi-automatic welding effectively solve the problem. However, the process should be taken in the use of copper to avoid infiltration phenomenon. This requires welding mill, it should be controlled as much as possible within the current rating should not be adjusted to catch up with the progress that the large current.
Through comparative analysis, Fortune Ball New welding technology welding technology than the traditional ball mill to provide a more stable working environment. In strong acid environment of the test proved that the adoption of new welding technology and the flux of the ball of the anti-corrosion of 50% -75% increase, at least for companies to reduce 25% -40% of annual maintenance costs. Fortune machinery in the field of mineral processing equipment, advanced technology, the courage to try, in the “technology first” philosophy, driven by hope for the industry to provide better technical support, making our national mining machinery industry soon catch up with Europe and the United States and other equipment manufacturers.
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